Shock-Resistant and Conveyor-Protecting: Hebei Qinyi Impact Rollers Mass-Produced, Adding New Protection for Heavy-Duty Scenarios

In heavy-duty material conveying sites such as mines and ports, belt damage and equipment jamming caused by the impact of bulk materials have long been tricky problems in production.  

The impact rollers specially developed by Hebei Qinyi Conveying Equipment Co., Ltd. have recently completed mass production and rolled off the production line. With their unique spiral elastic structure, they provide a more reliable conveying protection solution for such scenarios.  

Equipped with the design of "belt protection through buffering + automatic material cleaning", this impact roller fills the gaps of ordinary idlers in shock resistance and anti-clogging, and is suitable for the conveying needs of heavy-duty materials such as ore and crushed stone.  

I. Impact Rollers: Structural Ingenuity Solves Impact Pain Points

When facing heavy-duty materials, traditional idlers are prone to belt damage due to rigid contact, and their surfaces are easy to accumulate materials, leading to jamming. Hebei Qinyi's impact rollers solve these problems through structural design:  

Elastic Buffering for Belt Protection: The surface of the impact rolleradopts segmented elastic rubber rings distributed in a spiral shape, which can disperse the impact force of materials and reduce local belt wear.  

Durable and Deformation-Resistant: The main body of the impact rolleris made of sturdy material, and with the protection of elastic rubber rings, it can adapt to long-term use in heavy-duty scenarios.  

II. Refined Production: Ensuring Stability and Reliability of Bulk Products

To ensure consistent performance of bulk-delivered impact rollers, Hebei Qinyi strictly controls from materials to processes:  

Scenario-Adapted Materials: The main body of the impact roller is made of tough material, and the rubber rings are made of wear-resistant elastic material.  

Precise Assembly Process: The assembly accuracy of rubber rings and impact rollers is strictly controlled to ensure uniform spiral distribution.  

Comprehensive Testing and Quality Control: Finished products must pass impact, rotation and other tests to ensure stability in dusty and heavy-duty environments.  

III. Multi-Scenario Adaptation: Unleashing Cost-Reduction Value of Heavy-Duty Conveying

Impact rollers can be widely used in industries such as mines, ports and building materials, with core values reflected in:  

Belt Protection and Cost Reduction: Buffering impact extends the service life of the belt by 3 times, saving more than 100,000 yuan in annual belt costs for a single production line.  

Easy Installation: Compatible in size with ordinary idlers, it can directly replace existing equipment. The replacement takes only 10 minutes per unit, without the need to modify the bracket.  

IV. Bulk Delivery: Assisting the Upgrade of Heavy-Duty Conveying Systems

At present, this batch of impact rollers  has completed all tests and will be successively delivered to mines and ports in various regions. A person in charge of Hebei Qinyi said: "In the future, we will optimize the rubber ring material for ultra-heavy-duty working conditions (single piece of material ≥ 200kg) and launch enhanced impact rollers to further improve the stability of the conveying system."

FAQ

Q1: Can impact rollers be used in inclined conveying scenarios?

A: Yes. The anti-slip and buffering properties of its spiral structure make it suitable for inclined conveying of heavy-duty materials at a certain angle.  

Q2: Can the rubber ring be replaced individually after wear?

A: Yes. The rubber ring supports separate disassembly and replacement, without the need to replace the entire impact roller, reducing maintenance costs.  

Q3: Is the operating noise of this impact roller loud?

A: The buffering effect of the elastic rubber ring can reduce operating noise, making it quieter than ordinary metal idlers.  

Q4: Will it rust when used in humid environments?

A: The main body of the impact roller has undergone anti-rust treatment, and with a sealed design, it can adapt to long-term use in humid scenarios.  

Q5: Can it be adapted to conveyors of different belt widths?

A: It is available in a variety of sizes and specifications, which can match conventional conveyors of different belt widths. Just select the corresponding width during model selection.